Beef ball assembly line technical solutions and equipment selection
2024-12-27 17:58After entering the era of mechanical hammering, beef balls have achieved large-scale production and entered the channels of major supermarkets and entered the national consumer vision. There are more and more convenient Chaoshan beef balls that are suitable for more and more scenarios, accumulating a large number of audiences and becoming a big hit in online prefabricated dishes.
Meatball processing, that is, the use of various meat as raw materials, through a special process to make ball products, so as to increase the added value of the product, improve its economic benefits. With the increasing pressure of processing volume and market competition, the rising labor cost, and the drawbacks of traditional processing methods, the meatball production line equipment has developed rapidly. Ganyun Machinery, as one of the earliest domestic enterprises to carry out the research and development of meatball processing equipment, has mastered the core technology of meatball processing equipment, and in the course of more than 10 years of development, from the initial stand-alone machine to today's ten-ton daily meatball assembly line equipment, it has more than 10 relevant invention patents and soft certificates in the field of meatball processing.
The meatball processing line is a solution for the processing and production of different meatballs through cutting, beating, forming, shaping, maturation, cooling, dehydration, packaging and other meatball processing and production automation equipment.
This set of meatball solution uses equipment with high automation program, large ball processing output, high roundness, very suitable for food processing plants, meatball production enterprises, our company can customize various specifications of machinery and equipment according to your needs. The whole assembly line can produce meatballs, chicken balls, cuttlefish balls, beef balls, fish balls, lion heads, pork balls and other meatballs, multi-functional processing equipment.
Next, let's take a look at the standard process of the beef ball processing line developed and manufactured by Ganyun Machinery:
Raw material preparation: high-quality beef can be selected.
Ground meat: Ground frozen or fresh beef.
Beating: Pulping and seasoning the meat particles according to the process.
Meatball forming: Meatball forming is performed on the beef pulp.
Low-temperature shaping: The formed beef balls are preliminarily heated and quickly set.
High-temperature maturation: Use high-temperature water to cook the beef meatballs.
Water cooling: The ripened meatballs are quickly cooled in cold water.
Dehydration: Surface moisture removal is performed on beef balls.
Packaging: Vacuum packaging to extend shelf life.
Equipment selection
In order to achieve the above process, we have selected the following equipment to ensure the efficiency and stability of the production line:
1. Frozen meat pre-treatment equipment
Directly processing the frozen beef, the whole frozen meat is sliced and then lifted to the frozen meat grinder to grind the meat into meat pieces, and the use of frozen meat as a raw material can make the meat temperature rise less and reduce the change in meat quality caused by the heating.
2. Hydraulic beater
Hydraulic meatball beater is a meatball beating equipment for large output, designed with 304 stainless steel, with intelligent control panels such as timing and speed, to meet the equipment of food manufacturers with large output
3. Meatball forming equipment
The meatball forming machine is dedicated to the production of various solid balls, the machine is made of stainless steel, easy to clean, with a variety of different molds, the operation panel adopts waterproof and leakage-proof design, and the machine has a frequency conversion speed regulation function, which can allow the production speed to be freely controlled in production, so that the formed meatballs are round, Q elastic and refreshing.
4. Meatballs are set at low temperature
The low-temperature setting line for meatballs keeps the water temperature in the tank within the standard value through numerical control constant temperature, so that the meatballs can be coagulated and fixed.
5. High-temperature curing line for meatballs
The water temperature of the high-temperature curing line of the meatballs is kept at a constant temperature at a high temperature through numerical control, and the meatballs are cooked at high temperature to achieve sterilization and prolong the shelf life.
6. Meatball water-cooled line
The cooked meatballs are passed through this water-cooled tank, and the meatballs are cooled by water to achieve a rapid cooling state and improve the elasticity of the meatballs.
7. Meatball air-drying line
The air-cooling line is to air dry the water on the surface of the meatballs, and at the same time reduce the core temperature of the meatballs to ensure the elasticity of the meatballs.
8. Packing machine
Use a vacuum packaging machine to vacuum pack the meatballs, keep them fresh and antibacterial, prevent the meatballs from oxidation, mildew, spoilage, moisture, and extend the storage period of the product.
Application scenarios
The beef ball production line is widely used in various scenarios. In large-scale food production enterprises, it can be efficiently mass-produced to meet the large demand of the market. For chain catering brands, ensure that the taste of beef balls in each store is uniform and enhance the brand image. Smaller factories can also use assembly lines to improve production efficiency and quality. Schools, units, and enterprise feeding enterprises can also use assembly lines to produce beef balls and quickly provide meatball dishes for many people. Whether it is a commercial operation or a group meal, the beef ball production line can play an important role in bringing delicious beef balls to people and enriching their dietary choices.
Our advantages
Nissan 10,000 catties: The assembly line equipment used in this program has a high output, and through the data of Ganyun Intelligent Manufacturing Laboratory, it can reach 10,000 catties per day under continuous operation, and if you want to have a higher output, you can contact Ganyun.
Safety and hygiene: All the parts in contact with the material are made of stainless steel, and the assembly line is equipped with high-temperature cooking to make it hygienic and safe.
Stable operation: The accessories used in the equipment are all well-known brands that have passed the certification, and the overall machine failure rate is low and the service life is long.
Tailor-made: Every customer is tailor-made to provide escort for your production.
The future prospect of beef ball processing and production line
With the increase in people's demand for food, beef balls, as a popular traditional delicacy, have great market potential. On the one hand, people's demand for healthy, high-quality high-protein foods continues to grow, and beef balls are in line with this trend. On the other hand, with the continuous expansion of the catering market and the advancement of food processing technology, the taste and quality of beef balls continue to improve. Beef balls can be used in various scenarios such as hot pot and snacks, and are deeply loved by consumers. Nowadays, the rapid development of e-commerce also provides an opportunity for beef balls to enter a broader market.
In this promising beef ball market, assembly line production can improve efficiency, ensure stable quality, and meet the growing market demand. With the continuous investment in the research and development of beef ball processing equipment by Ganyun Machinery, the assembly line will be more intelligent and automated, and the cost will be better reduced.